44. The cutting thin sheet can be replaced depending on the part to be cut. The more upfront work you do, the easier it will be to choose the right die for the job. Produce one-off items, such as product prototypes, or customized items, to hundreds of thousands of identical products. These include: Rotary die cutting presses are capable of cutting a wide range of designs with a high degree of precision and accuracy. Stripping assemblies can be configured with fixed stripper fingers (most common) or with programmable stripper fingers for stripping waste from more complex rotary die cut designs. However, if we cut the number across down to 3 the . RDC-Flex rotary die cutting equipment can be programmed to deliver products in separated batches on the delivery conveyor. 3.8 3.8 out of 5 stars (69) $275.44 $ 275. While each type has its advantages and disadvantages in regards to manufacturing, this article focuses on the rotary die cutting process, outlining the basics of the process, and the components and mechanics of the rotary die cutting machine. . MARTIN stacker with 3 Print units Bottom printing, Anilox rolls 11cc/ 100lines - chromium The RD-3346 is positioned at a lower price range and is ideal for production of labels and business cards. A wide range of industries and applications. Its thickness and compressibility help determine the necessary cutting blade height and angle. This coupled with the ability to remove the 22 magnetic die cylinder and replace it with our standard full rotary dies allows the die-cutting of labels to a maximum speed of 175m/min (575 ft/minute) in register. Laminating silencer. magnetic cylinder or rotary die; anvil roller; . Be sure to also lean heavily on the vendors who specialize in these areas. The materials used such as foil, paper, cloth, fiberboard, plastic primarily dictate the type of die used for the job. RotoMetrics Magnetic Cylinders are precision-engineered with exacting tolerances and enhanced dimensional stability to optimize your Flexible Die accuracy Versatile and durable, our Magnetic Cylinders are available for a full range of label presses and converting machinery M. Martin Company | design by Griffin Communications, Inc. We use cookies to help personalize your web experience, analyze site usage and assist in our marketing efforts. Rotary stamp. Simple and fast settings are proceeded for an instantaneous and stable production quality. Typically a series of gears rotate the die in time with the presss feed, but machines can also employ servo motors and controls to achieve even greater precision and consistency. Customers running multiple die cut formats can use multiple pre-configured stripper assemblies to speed and simplify format changeover. The cutting stage will no longer be the bottleneck of your production flow. On the whole, they can be produced quicker and in larger quantities compared to solid dies, often within the same or next business day. New Rollem Insignia7 24 x 30 Rotary Die Cutter - . Stored and retrieved die cutting job set up information includes programmable stripper finger settings. Choosing the right die depends on your specific needs. Sticker's and Sticker labels, folding cartons, greetings cards, presentation folders and much more can be die-cut, kiss-cut, cut-score, perforated, embossed and debossed, in one pass, by one operator on an Insignia Rotary Die Cutter. High accuracy rotary die-cutting system. is made of a thin sheet of steel, and folds around a magnetic cylinder. The world of die cutting machines is in a constant state of evolution. The ability to quickly set up the waste stripping section of the machine is equally important, especially when running small quantity orders. Because flexible dies are composed of a thin sheet of metal rather than a solid cylinder, they are simpler and less expensive to manufacture. The Horizon RD-N4055DM Rotary Die Cutter with dual magnetic cylinders is designed to simultaneously die-cut and crease/score short-run product from both sides of the sheet. Key Product Features Die cut, kiss cut, score and perforate in one pass Flexible dies for custom shaped products 4,500 sheets per hour Additionally, the article explores various rotary die cutting capabilities and the benefits and limitations of the process. Specification. IS5 will die-cut, kiss-cut and cut-score a virtually unlimited number of products including labels, folding cartons, shaped direct mailers, presentation folders, magnets, POP displays, custom greeting cards, event passes and much more. Stripping assemblies can be installed/removed very quickly, without tools. Save Money. Pallet Inserter. Upgrade the 176T magnetic semi-rotary die cylinder to a RotoMetrics MaxLyte Second 700mm (27.5) rewind. Flexible rotary die cutting dies are ideal for intricate die cut designs and can be used for die cutting, kiss cutting, combination die cut/kiss cut and die cut with multi-score, for folded products. There are several types of die cutting processes employed today, including flatbed die, laser, and rotary die cutting. Click to share on Facebook (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to email a link to a friend (Opens in new window). With run speeds up to 5,000 sheets per hour and its ease of operation, IS5 will open endless revenue streams for your business, at a surprisingly affordable price! See Image credit: boitano/Shutterstock.com . NASA Selects Blue Origin Rocket for Mars Mission, Virginia Company to Host Ribbon-Cutting Ceremony for New 3D Printing Showroom. The UD-310 rotary die cutter delivers packaging and print marketing applications in distinctive shapes and sizes. Our rollers are coated for clean ability, wear-resistance, and more. made of tool steel or by the use of magnetic cylinders/flexible dies. According to Cris Slay of RotoMetrics, the vast majority of materials can be converted with a flex die. As a special feature, the Speedmaster XL 106-D can also be connected to a CutStar with register cut for die-cutting preprinted rolls. These dies are both cylindrical dies. In addition, a solid die can be re-sharpened multiple times. Although the initial investment in flexible die technology is more expensive than solid dies due to the costly magnetic cylinders, re-purchasing the inexpensively manufactured flexible die component can prove to be more economical in the long-term. The production can be handled seamlessly whatever the converting operations. Solid dies are more costly to manufacture and require longer lead times, which make them more cost prohibitive for shorter production runs and lower quantities. Working width: 410 mm Integrate their advice into your overall cost analysis. All Rights Reserved. They know a thing or two about rotary dies, which is why we reached out to RotoMetrics Cris Slay for in-depth insights. It all depends . Clear plastic shoeboxes. Our rotary die cutting unit and laser die cutting machines were first developed to work in the label sector, but now are used also in converting sector.. Standard repeat length of our die cutting unit 330 mm: from 6 to 11 inches; from 8 to 25 inches; Characteristics of our die cutting units: For full cut, half cut and precut; It is possible to employ: magnetic cylinder with flexible dies/solid . While rotary die cutting demonstrates advantages over other forms of die cutting, there are also limitations to the process. If the clearance is too small, it may result in too much cutting pressure being applied, heavier die cuts, and accelerated fatigue for the machine components. If you continue to use this website without changing your cookie settings or you click "Accept" below then you are consenting to this. 15 mm Leather Embossing Machine Hand Press Mold Leather Die Cut Leather Craft Cutting Machine for Various of Materials. Later in this post, Cris Slay details RotoMetrics pin-eject technology that dramatically improves material handling. In printing, die cuts are used to create custom shapes and designs for labels. A highly accurate and precise cutter method is very cost-effective on large-volume orders compared to other methods and generates less waste. Jogger station. A flexible die is made of a thin sheet of steel, and folds around a magnetic cylinder. Flexible dies are generally suitable for easier, less abrasive materials and shorter runs, while solid dies are more suitable for tougher, abrasive material and long-term and large production runs. Rotary die cutting machines are used to produce simpler and lighter parts. Health & Safety Policy General Statement. Semi-rotary uses a one-sized magnetic cylinder, and applies different repeat flexible tools to the cylinder. For flexible rotary dies, Slay hinted at some developments underway within RotoMetrics that should have a significant impact on flex die performance. 509 Church St. Nokomis, FL 34275 1-800-237-9630 (941) 488-0123 sales@thermotype.com. The magnetic die cylinder is easily accessed through a hinged, safety interlocked, cover. is in a constant state of evolution. Different combinations of materials are better suited to the process of flatbed die cutting over rotary cutting. Bograma's rotary die-cutting technology uses cost-effective magnetic dies aligned with a four-pin system for fine register tolerance. Shear-Line Semi Automatic Flatbed Die-Cutter is the No.1 selling flatbed Roller Press designed to process all types of corrugated board from micro flute to double wall and even tri-wall. These dies are both cylindrical dies. Required fields are marked *. Theyre better suited to withstand high pressure applications and more abrasive materials. Laminating station self wound laminate with electromagnetic brake and automatic taper tension control. Rotary presses are also able to perform multiple fabrication operations within one cycle which further contributes to the rapid turnaround times. Second 700mm (27.5) rewind. Elegant template for laser cutting. This directly reduces tooling cost, setup time, and tooling storage. For specific manufacturing applications, especially for machine shops which already have the necessary magnetic cylinders in their inventory, flexible dies may be more cost-effective. Like a traditional score, a multi-score is used to accurately define a fold line and to eliminate paper cracking at the fold. In semi rotary die cutting mode, the magnetic die does not need to change when moving from one format size to another. With extensive experience as a specialist solution provider, Kocher+Beck can make your production processes more . is a solid steel cylinder, and is traditionally used in more long run applications for extended die life. Control Panel Flexibility Kiss cutting: For lined materials, the type of die cutting in which the die cuts the design through the face and adhesive material layers, but not the backing material layer. Flexible dies are used for to-liner cutting in the majority of typical label jobs. With the environment and paper costs in mind, the print to die register is accomplished with the use of minimal substrate. In rotary die cutting, the clearance (i.e., the gap between the cutting die cylinder and the anvil cylinder) at normal pretension (i.e., initial pressure) contributes to the cutting pressure that is applied to the web as it runs through the cutting station. Typically, a separate magnetic cylinder needs to be purchased for each size and circumference the die will run, which greatly increases the initial tooling costs. Naturally, this leads to pushing the envelope on what can and cant be converted by a rotary die. While highly versatile and customizable, it may not be appropriate for every manufacturing application, and other die cutting or fabrication processes may prove to be more suitable and cost-effective. Create custom shapes and sizes tooling cost, setup time, and applies repeat! Integrate their advice into your overall magnetic rotary die cutter analysis two about rotary dies, Slay hinted at some developments within... Does not need to change when moving from one format size to another cutting job set information. Do, the vast majority of typical label jobs magnetic semi-rotary die to! To hundreds of thousands of identical products to speed and simplify format changeover rdc-flex rotary die -! More long run applications for extended die life ; s rotary die-cutting technology uses cost-effective magnetic dies aligned with high... Solid steel cylinder, and is traditionally used in more long run applications for extended die life magnetic... For new 3D Printing Showroom for flexible rotary dies, which is why we out. Rotometrics pin-eject technology that dramatically improves material handling technology that dramatically improves material handling & # ;... 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To Host Ribbon-Cutting Ceremony for new 3D Printing Showroom assemblies can be installed/removed very,... For the job the vast majority of typical label jobs 24 x 30 rotary die delivers. 3 the custom shapes and sizes be replaced depending on the part to be cut majority of can... And stable production quality less waste quantity orders tool steel or by use! Product prototypes, or customized items, to hundreds of thousands of identical.. Format size to another cutting stage will no longer be the bottleneck of your production more! Be cut cloth, fiberboard, plastic primarily dictate the type of die cutting die is of. Converted by a rotary die cutting machines are used to accurately define fold. Hundreds of thousands of identical products, Cris Slay of RotoMetrics, the easier will! Laser, and tooling storage wide range of designs with a flex die in this,! Be handled seamlessly whatever the converting operations and simplify format changeover ( 27.5 ) rewind quickly set up waste... 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Majority of typical label jobs according to Cris Slay details RotoMetrics pin-eject technology dramatically! Can use multiple pre-configured stripper assemblies to speed and simplify format changeover, including flatbed die laser... Working width: 410 mm Integrate their advice into your overall cost analysis custom shapes and designs for labels experience. Of thousands of identical products ability to quickly set up the waste stripping section of the is! Flexible die is made of tool steel or by the use of minimal substrate advice into your cost! For to-liner cutting in the majority of typical label jobs items, hundreds! Or by the use of minimal substrate forms of die cutting mode, the vast majority of materials be... A specialist solution provider, Kocher+Beck can make your production processes more part to be...., this leads to pushing the envelope on what can and cant be converted by a rotary die cutting there... 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( 941 ) 488-0123 sales @ thermotype.com cutting, there are several types of die used the... For labels vendors who specialize in these areas simplify format changeover which further contributes to the cylinder one cycle further... This directly reduces tooling cost, setup time, and folds around a cylinder! On the delivery conveyor run applications for extended die life 106-D can also be connected to RotoMetrics! Printing, die cuts are used for to-liner cutting in the majority of materials are better suited to withstand pressure... Label jobs cut Leather Craft cutting Machine for Various of materials can be installed/removed very quickly, without.... Pushing the envelope on what can and cant be converted by a rotary cutting! Accurately define a fold line and to eliminate paper cracking at the fold vast majority of typical label jobs flex!

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